THE YELLOW EYE

Sturdy Alco-GE diesel-electric locomotives are precision built, and will do any job within their capacity quickly and dependably. Like any precision tool, however, they work only as expertly as the hand at the controls, and retain their keen edge longer when not abused. Therefore, the performance of a diesel-electric depends to a large measure upon intelligent handling and good care.

By applying the rules, tips, and information given in this manual, you can enhance the performance and prolong the life of your diesel-electric locomotive. Moreover, you will experience the satisfaction and recognition associated with a job well done.

660 - HP SWITCHER

1000 - HP SWITCHER

1000 - HP ROAD SWITCHER

CONTENTS

Subject Page
Clearance Diagrams--Haulage Capacity 6-8
How a Diesel-Electric Functions 9
Controls at Engineman's Position 10-11
Other Operating Control 12-15
How to Operate Your Diesel Electric 16-17
Throttle Operation and Controller Positions18-19
Operating Tips 20-21
Operating Gages and Automatic Safeguards22-23
Location of Fuses 24-25
Diesel Engine 26-27
Fuel-oil System 28-29
Lubricating-oil System 30-31
Cooling-water System 32-33
Pressure-air System 34-35 34-35
Controls and Operation of Multiple-unit Locomotives36-39
Unusual Operating Conditions 40-47


1000 - HP SWITCHER

115 Tons of Drivers One GT-553 Generator; Four GE-731 Motors
60 MPH Maximum Speed 75:16 Gear Ratio; 40-in. Wheels

TRAILING TONS* IT WILL HAUL SAFELY
Speed
MPH
Tractive
Effort
Time
Limit
GRADE - COMPENSATED FOR CURVATURE
Level 0.5% 1.0% 1.5% 2.0% 2.5% 3.0%
5.0 50,000 4 min. --- 3325 1925 1335 1010 805 660
7.5 36,500 90 min. --- 2385 1370 940 705 555 450
10.0 28,000 90 min. 5765 1790 1020 695 514 400 320
15.0 19,800 Cont. 3805 1210 680 455 328 248 190
20.0 15,000 Cont. 2640 864 480 310 218 158 115
25.0 12,000 Cont. 1905 644 350 220 149 100 69
30.0 10,000 Cont. 1435 495 266 160 100 63 ---
35.0 8,100 Cont. 1030 360 185 185 58 --- ---
40.0 6,600 Cont. 730 255 120 59 --- --- ---

Based on Davis train resistance formulae for standard 4-axle cars with an average weight per car of 40 tons.

660 - HP SWITCHER

99 Tons of Drivers One GT-552 Generator; Four GE-731 Motors
60 MPH Maximum Speed 75:16 Gear Ratio; 40-in. Wheels

TRAILING TONS* IT WILL HAUL SAFELY
Speed
MPH
Tractive
Effort
Time
Limit
GRADE - COMPENSATED FOR CURVATURE
Level 0.5% 1.0% 1.5% 2.0% 2.5% 3.0%
5.0 34,000 90 min. --- 2240 1290 888 667 526 429
7.5 24,700 Cont. 5200 1590 908 617 457 355 285
10.0 18,900 90 min. 3870 1188 669 448 326 248 194
15.0 12,900 Cont. 2460 765 420 272 189 136 100
20.0 9,800 Cont. 1700 540 289 179 118 78 51
25.0 7,800 Cont. 1210 392 203 119 71 40 ---
30.0 6,350 Cont. 882 287 141 75 --- --- ---
35.0 5,100 Cont. 601 197 87 --- --- --- ---
40.0 4,100 Cont. 415 125 44 --- --- --- ---

Based on Davis train resistance formulae for standard 4-axle cars with an average weight per car of 40 tons.

1000 - HP ROAD SWITCHER

120 Tons of Drivers One GT-553 Generator; Four GE-731 Motors
60 MPH Maximum Speed 75:16 Gear Ratio; 40-in. Wheels

TRAILING TONS* IT WILL HAUL SAFELY
Speed
MPH
Tractive
Effort
Time
Limit
GRADE - COMPENSATED FOR CURVATURE
Level 0.5% 1.0% 1.5% 2.0% 2.5% 3.0%
5.0 50,000 4 min. --- 3325 1925 1335 1010 805 660
7.5 36,500 90 min. --- 2385 1370 940 705 555 450
10.0 28,000 90 min. 5765 1790 1020 695 514 400 320
15.0 19,800 Cont. 3805 1210 680 455 328 248 190
20.0 15,000 Cont. 2640 864 480 310 218 158 115
25.0 12,000 Cont. 1905 644 350 220 149 100 69
30.0 10,000 Cont. 1435 495 266 160 100 63 ---
35.0 8,100 Cont. 1030 360 185 185 58 --- ---
40.0 6,600 Cont. 730 255 120 59 --- --- ---
45.0 5,300 Cont. 550 167 68 --- --- --- ---
50.0 4,300 Cont. 334 100 --- --- --- --- ---
60.0 2,900 Cont. 119 --- --- --- --- --- ---

Based on Davis train resistance formulae for standard 4-axle cars with an average weight per car of 40 tons.


HOW A DIESEL-ELECTRIC FUNCTIONS

A diesel-electric locomotive is quite simple-the engine drives the generator which produces electricity to run the motors geared to the axles. When the throttle is opened, the generator is connected to the traction motors. Power then flows to the traction motors, and the locomotive moves. As the throttle is opened wider, the engine speeds up, delivering more power to the generator and thus to the traction motors. When the throttle is wide open, the engine runs at 740 rpm. The generator automatically adjusts its electric output to the motors so as to apply the required horsepower up to maximum rating for any combination of speed and load.


CONTROLS AT ENGINEMAN'S POSITION

1 - Main and Equalizing Reservoirs Air Gauge - red is main-reservoir, white is equalizing-reservoir pressure. 9 - Brake-cylinder and Brake-pipe Air Gauge -- red is cylinder pressure, and white is pipe pressure.
2 - Engine-start Switch -- cranks engine from the battery. 10 & 11 - Switches for Gage and Dome Lights.
3 - Control Switch -- energizes control circuits. 12 - Switch for Engine-rom Lights.
4 - Fuel-pump Switch -- starts fuel-oil-pump mototr. 13 & 14 -- Number-lights and Marker-lights Switches.
5, 6, 7 & 8 - Headlight switches -- for bright, first close Dim switch and then Bright switch. 15. HeaterSwitch -- starts cab-heater motor.

16 - Wheel-slip Buzzer -- warns of wheel slipping


Battery-switch Handle--push in to connect battery to electric circuits so that engine may be started and electric devices will operate. When pulled out, with diesel engine stopped, all electric apparatis on the locomotives is dead.


ENGINE ROOM CONTROLS

Overspeed Trip -- automatically shuts down diesel engine if it overspeeds. Pull trip lever to stop engine in emergency.

Cutout Pin -- pull out and turn downward to cut out faulty cylinder.

Secondary Fuel-oil Filter -- rotate handles to keep filters free from clogging. See page 21.

Lubricating-oil Filters -- rotate handles to keep filters free from clogging. See page 21.

Water-level Gage -- should always show water.

OTHER CONTROLS
Engineman's Position

Sander Valve and Bell Valve

Cab Heater -- to operate, open valves and close heater switch

Control Compartment

Ground Relay and Switch -- when switch is open, permits emergency operation with a ground in electric power circuits.

Primary Fuel-oil Filter -- throw handle to free filter when clogged. See page 29.

OTHER CONTROLS
Above Platform

Fuel-oil Gage

Side-shutter Handle -- operates shutters over radiator on each side.

Below Platform

Emergency Fuel Cutoff -- shuts off fuel at tank, stops engine.

Water Filler Pipe

OTHER CONTROLS
Below Platform

Reservoir Drain Valve -- lets off condensate from main air reservoir.

Engine Room

Water Drain Valves -- used to drain engine cooling system.